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How To: Light bar in lower grille (03-05)

Discussion in '4th Gen 4Runners (2003-2009)' started by wnelax04sr5, Jul 24, 2016.

  1. Jul 24, 2016 at 5:40 PM
    #1
    wnelax04sr5

    wnelax04sr5 [OP] Moderator Staff Member

    Joined:
    Apr 6, 2014
    Member:
    #12
    Messages:
    2,551
    Gender:
    Male
    First Name:
    Ethan
    CT
    Vehicle:
    2004 SR5 4X4 Galactic Gray
    So I've seen this done tons of times and a few different variations of mounting, including a pre fab mount that some guy on t4r is selling. heres how I did it without fabricating anything and only drilling 4 holes.

    step 1: buy stuff
    Auxbeam 32" 180w
    $86 Auxbeam 32" LED Light Bar 180W Off Road Driving Lights LED Work Light CREE Chips Spot Flood Fog Lamp 5D Lens with Wiring Harness for Car, Jeep, Vehicle, ATV, UTV, Pickuphttps://www.amazon.com/Auxbeam-1800...TF8&qid=1469406506&sr=8-1&keywords=auxbeam+32
    Universal Harness
    https://www.amazon.com/Mictuning-Un..._SR160,160_&psc=1&refRID=K59JRWVRGM7HGHKNNPJM

    I then went down to the local hardware store and bought two L brackets, and 4 self tapping screws. Once I piled my parts together I took some measurements.

    The first thing I did was make sure that with the bracket connected to the lights mounts it would sit flush with the front of the bumper. Once I knew that it would and that I could start.

    Step 1: Cutting. I used a jigsaw with a metal blade to cut out the lower grille. it went through it like a hot knife through butter, and I used a file to smooth out everything and make it look nice
    Step 2: I place the light bar where I wanted it height wise and marked my L brackets so I knew where to drill holes, then I mounted the lights mounts to the L brackets
    Step 3: With the light and L brackets together, I slid it into the spot where I wanted it to sit (flush and centered in the grille), then marked holes to drill
    Step 4: For this part, I took the bumper cover off so it was easier to drill and mount the light.
    Step 5:I drilled pilot holes for my self tapping screws to go in, then had someone hold the light and mounts while I put in the self tapping screws, securing everything
    Step 6: Once tightened, I put the bumper cover back on to make sure it was where I wanted it to be.
    Step 7: Wiring!
    Step 8: Enjoy your light!

    Mounts on the frame rails (which are exactly 32" apart)
    IMG_20160724_173759506.jpg

    Better shot of where the L bracket mounts to the light

    IMG_20160724_173814739.jpg

    Finished Product

    IMG_20160724_173557522.jpg
     
    drt.trd, Teamroper, SuthrnT4R and 4 others like this.
  2. Aug 24, 2016 at 6:28 AM
    #2
    POOLGUY

    POOLGUY New Member

    Joined:
    Aug 16, 2016
    Member:
    #2481
    Messages:
    45
    Gender:
    Male
    First Name:
    Jeff
    Vehicle:
    '08 4RUNNER
    Didn't think about mounting it like that. Nice, clean and simple
     

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