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Gap in Front Bumper - any reliable fix?

Discussion in '5th Gen 4Runners (2010-2024)' started by Peter_Guillam, Aug 13, 2023.

  1. Sep 18, 2024 at 7:38 AM
    #31
    4runningMan

    4runningMan New Member

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    If someone ever has their bumper off and posts pics of the corner mounting points... maybe we could crowdsource a solution here.
     
    glwood54 likes this.
  2. Sep 18, 2024 at 7:53 AM
    #32
    glwood54

    glwood54 Stop making me buy stuff!

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    Plenty have removed their front bumper cover to replace the valance, hopefully one of those might snap a few photos. I'm mostly interested in a nice closeup photo of what the back of the bumper cover looks like at that corner below the headlight. And, of course, the area with the clip on the body it mounts to under the headlight.

    There are several YT videos documenting removing the bumper cover, but none of them show the back side of the cover once it's removed.
     
    Last edited: Sep 18, 2024
    4runningMan[QUOTED] likes this.
  3. Sep 18, 2024 at 7:59 AM
    #33
    BLKNBLU

    BLKNBLU New Member

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    Just to document it, I am having this on the drivers side. I just noticed it a couple days ago, thought it was odd, gave it a whack and popped it back in. Thought about how it could have happened for about 3 minutes and forgot about it.

    Then I stumbled onto this thread yesterday and just went out to recheck it and sure enough its popped out again. Guess I'll be following this thread.
     
  4. Sep 18, 2024 at 8:31 AM
    #34
    glwood54

    glwood54 Stop making me buy stuff!

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    Here's a couple of photos from Ebay selling used bumpers, showing the offending spot (passenger side):

    upload_2024-9-18_9-27-52.png

    upload_2024-9-18_9-30-52.png

    upload_2024-9-18_9-33-32.png
     
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    #34
  5. Sep 19, 2024 at 4:01 PM
    #35
    Kezin

    Kezin New Member I guess?

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  6. Sep 19, 2024 at 8:37 PM
    #36
    glwood54

    glwood54 Stop making me buy stuff!

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    Last edited: Sep 19, 2024
  7. Sep 20, 2024 at 5:33 AM
    #37
    2016Pro

    2016Pro Why all of the Pro hate?

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    Caulk...... lol
     
  8. Sep 23, 2024 at 7:29 AM
    #38
    Number16

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    I forgot I had this file. I believe I pulled it from a thread on this forum.
     

    Attached Files:

  9. Sep 23, 2024 at 11:02 AM
    #39
    glwood54

    glwood54 Stop making me buy stuff!

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    This "fix" has been tried by several members, with mixed results. Mostly no permanent fix.

    Their "dual-lock fasteners" are strips of velcro.
     
    Number16[QUOTED] likes this.
  10. Sep 23, 2024 at 11:10 AM
    #40
    glwood54

    glwood54 Stop making me buy stuff!

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    I think if there was a way to epoxy an industrial strength magnet to the bumper cover and a metal plate to the bracket, or vice versa, that might just do the trick, at least in my case.

    I purchased one of those screwdriver type doodads for removing the oil drain plug from the side, with a magnetic end for holding the plug - that magnet is impressive. You really have to yank on the plug once it's out to free it from the tool.
     
  11. Sep 27, 2024 at 1:32 AM
    #41
    Matt83

    Matt83 New Member

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    Loosen the top most 10mm bolt on the attachment moulding, the black piece that grabs the clips on the bumper corner. I have found that with that bolt tightened all the way it pulled that piece to far into the truck to allow the bumper cover clips to grab.

    Then run a piece of gorilla double sided tap in the area.

    In addition, those two perpendicular clips that grab the bumper become very pliable and lose rigidity.

    I never had issues with the factory bumper cover, even after removing it several times to do certain things. I then hit a turkey and the genuine replacement never fit right. I tried the Toyota TSB fix and several other ways, nothing worked.
     
  12. Sep 27, 2024 at 6:51 AM
    #42
    glwood54

    glwood54 Stop making me buy stuff!

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    Would you happen to have any photos of the area you're describing (bolded above)? I'm having a hard time envisioning where this is...
     
  13. Dec 4, 2024 at 1:21 PM
    #43
    glwood54

    glwood54 Stop making me buy stuff!

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    Thread revival. Any luck finding a way to stiffen that portion of the bumper cover or find another solution?
     
  14. Apr 28, 2025 at 5:13 PM
    #44
    Frame Guy

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    i cut some plastic shims and put behind the bumper bracket to tighten the grip on the bumper corners just pry a gap with a knife blade and slide 1 or two shims right at th corner bumper lock area

    gap 2.jpg
    gap shim.jpg
    DSCN3940.jpg
    DSCN3941.jpg
    DSCN3942.jpg
    DSCN3929.jpg
    DSCN3944.jpg
     
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  15. Apr 29, 2025 at 6:31 AM
    #45
    glwood54

    glwood54 Stop making me buy stuff!

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    Reading this on a small tablet, so it's hard to really see what you're describing, but later on a pc maybe I can see the photos better. I can't quite see how this helps, but am really interested whether this will work for my passenger side bumper corner under the headlight. If so, you are a genius...:)

    Do the plastic shims push the bracket forward a bit, and that helps grab the cover better? Also, do you have before and after photos of the driver's side you were working on in the first 5 photos?

    What year is your 4R may I ask? Sorry for all the questions, but I get excited every time this thread reappears, hoping someone has finally found a real fix for this...

    Edit: I think I get it now after looking at the photos on a bigger screen. Tell me if this is the idea - you put shims on the right side of that bracket circled in yellow below, which closed up the clip a bit, and that gave it more 'bite' to hold in that part of the bumper cover...

    upload_2025-4-29_11-16-27.png
     
    Last edited: Apr 29, 2025
  16. Apr 30, 2025 at 5:57 PM
    #46
    Frame Guy

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    yes thats right and also i put a small washer in between the bumper cover bracket and the bumper cover to pull the cover back a tiny bit to add pressure at the gap.right where the phillips screw goes. it pulls rearword on the cover.trying to creat a better bite on the cover i had to put two washer on one sid cause it was so bad dont have any before pics

    DSCN3949.jpg
    DSCN3948.jpg
     
  17. Apr 30, 2025 at 5:58 PM
    #47
    Frame Guy

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    hers wher to put washers

    4 runner.jpg
     
  18. Apr 30, 2025 at 6:07 PM
    #48
    Frame Guy

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    it is a 2018
     
  19. Apr 30, 2025 at 6:07 PM
    #49
    roooo

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    Omg this is me too!! I thought I was crazy every now and then when stepping out and seeing tbe slight misalignment and wham! That sucker back into place lol
     
  20. Apr 30, 2025 at 10:35 PM
    #50
    glwood54

    glwood54 Stop making me buy stuff!

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    Thanks for the confirmation of the shim idea and the washers tip. I don't get where those go, though, or the reason for them, sorry.
     
  21. May 7, 2025 at 2:07 PM
    #51
    Toolguy73

    Toolguy73 New Member

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    Well, I've joined this club.
    2023 Limited. 23, 000 miles.
    Minor fender bender in January. Totally not my fault, and their insurance paid for everything, including my rental and deductible.
    A week after I picked it up from the body shop, a work buddy mentioned the gap. I whacked them (both sides) drove 21 miles home, and they were popped out again. The body shop looked into it and gave me the TSB, which only covers 2014 to 2020.
    I don't like the fix (industrial velcro like on an EZ Pass).
    Pissed about the whole thing......
     
  22. May 7, 2025 at 8:25 PM
    #52
    glwood54

    glwood54 Stop making me buy stuff!

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    Got any 'after' photos? Was it fixed with Toyota parts?
     

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