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AC rebuild question

Discussion in '5th Gen 4Runners (2010-2024)' started by Payne9999, Aug 3, 2025 at 2:01 PM.

  1. Aug 3, 2025 at 2:01 PM
    #1
    Payne9999

    Payne9999 [OP] New Member

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    I rebuilt the entire system except the lines. New compressor, condenser, TXV, evaporator, dryer, all O ring seals even the heater core. The last install is the compressor. Wow, the instructions are crap, The spec sheet says there is already a charge of PAG oil in the compressor but the instructions say to add oil. This cant be right. I drained the new compressor and did that so so I would be sure it had the right oil and right amount and to insure that it wasn't just filled with a shipping oil.

    Before I rebuilt the system I ran a vacuum on it for 30 minutes. Due to a leaky evaporator there was no refrigerant left in the system so I didn't have to worry about recovery.

    Questions:

    1. Do I have to account for any leftover PAG oil in the lines or do I charge the compressor with the full system recommended 3.51 ounces per the 4runner spec? I don't want to under or over fill the compressor or system.

    2. The compressor has the typical low and high side ports and a oil drain plug. Does all 3.5 ounces go into the fill port or does it go partially in the fill port and partially in the low side port?

    PS: the product support from A-Premium was really bad. The guy couldn't answer simple questions regarding whether the part number was correct and the part about the PAG oil amount went right over his head. Very frustrating when the spec sheet and instructions don't agree.

    Thanks,

    Nikko
     
  2. Aug 3, 2025 at 3:46 PM
    #2
    AuSeeker

    AuSeeker Old As Dirt

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    I know you have a 5th Gen but here's a great video on recharging the AC system for a 4th Gen and should be much the same if not exactly the same.

    https://youtu.be/Pdq8JAlct6s?si=i2vEuNEkTdfw2V7z
     
  3. Aug 3, 2025 at 4:02 PM
    #3
    BS67

    BS67 8404 USMC Doc

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  4. Aug 3, 2025 at 4:18 PM
    #4
    Payne9999

    Payne9999 [OP] New Member

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    Thanks, but I have done a recharge before, this is a complete rebuild and new compressor install. My question is specific to calculating the proper oil charge.
     
  5. Aug 3, 2025 at 5:31 PM
    #5
    AuSeeker

    AuSeeker Old As Dirt

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    I believe he explains that in the video because he just replaced the compressor in a prior video and he shows adding the oil.
     
  6. Aug 3, 2025 at 8:57 PM
    #6
    JET4

    JET4 Old Member

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