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Fuel Filler Venting Issue

Discussion in '5th Gen 4Runners (2010-2024)' started by Lunarover, Jan 25, 2025.

  1. Jan 25, 2025 at 5:56 PM
    #1
    Lunarover

    Lunarover [OP] New Member

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    Suspension: King 2.5” shocks with adjustable remote bypass (3” lift) Old Man Emu 899 rear springs King 600lb front springs Total Chaos Upper Control Arms Total Chaos Expedition Series Lower Control Arms Total Chaos Chromoly Adjustable Rear Links King Hydraulic Bump Stops Armor and Protection: C4 Low Profile Front Bumper (with high clearance additions) C4 Overland Rear Bumper with Dual Swing Outs Full CBI Skidplates RSG Rocksliders GOAT Offroad Magnetic Armor Lighting: Top Bar: Baja Designs XL Linkable Bumper Bar: Baja Designs S8 Fogs: Diode Dynamics SS3 Pro Reverse Lights: Baja Designs S2 Pro Aesthetics: Aiden James Customs Fang Lights Cali Raised LED Raptor Lights Drivetrain and Wheels/Tires: Re-geared to 4.88 ARB Breather Kit Race Relations Wheels RR-7, -12 Offset with billet aluminum protection rings Toyo Open Country M/T Tires 285/75/17, Load Range E Powerstop Z36 Brake Rotors and Pads Offroad and Camping: Warn EVO 10S Winch ARB Safari Snorkel Sherpa Roof Rack 23Zero X2 Roof Top Tent 23Zero Peregrine 180 Awning 95L ROAM Storage Box with Quick Disconnect Mounts Big Country Savute Rear Drawer System Cali Raised Molle Rack System Miscellaneous: Body Mount Chop Factor 55 Ultrahook Mojab Offroad Front Shackles Expedition One Windshield Washer Fluid Reservoir Relocation Kit 2x Water Rotopax 2x Fuel Rotopax 4x Maxtrax Recovery Boards
    We just recently had a C4 Overland rear bumper installed on our 21 TRD Pro. They left the driver's rear wheel well access cover off (resulting the the fill and vent lines being exposed) and assured me it wasn't an issue. Today, I couldn't fill the gas tank without the pump shutting off every few seconds and having fuel spill over the fill neck. Did some research, and it led me to examine the filler neck area in the wheel well, and discovered the filler neck filter assembly completely encased in wet sand and road dirt (area circled in red). The picture was taken after removing the majority of the debris. We recently experienced some unseasonably warm weather where I'm at, so the roads are filthy due to all the ice and snow melting off.
    Before I go back to the installer with yet another complaint, do you all think this could be the issue? We've never had this problem before.

    20250125_164439.jpg
     
  2. Jan 25, 2025 at 8:27 PM
    #2
    McSpazatron

    McSpazatron New Member

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    Dobinson IMS Warn Bumper CaliRaised Sliders 285/70 K02s
    Whether or not the freezing/thawing wet sand and salt caused the issue, I personally would want to have that area covered up. Nothing back there is capable of standing up to getting sand blasted and continually sprayed.

    You’ll probably have to make something yourself since the stock plastic may not fit right with the new bumper. But I bet you could modify the factory plastic to fit.
     
    Lunarover[OP] likes this.
  3. Jan 25, 2025 at 9:42 PM
    #3
    glwood54

    glwood54 Stop making me buy stuff!

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    Ok, so I'm curious...does installing this C4 bumper require removing those shields, or did the installation shop just remove them to save work and/or time?
     
  4. Jan 25, 2025 at 11:11 PM
    #4
    Lunarover

    Lunarover [OP] New Member

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    Vehicle:
    2021 4Runner TRD Pro
    Suspension: King 2.5” shocks with adjustable remote bypass (3” lift) Old Man Emu 899 rear springs King 600lb front springs Total Chaos Upper Control Arms Total Chaos Expedition Series Lower Control Arms Total Chaos Chromoly Adjustable Rear Links King Hydraulic Bump Stops Armor and Protection: C4 Low Profile Front Bumper (with high clearance additions) C4 Overland Rear Bumper with Dual Swing Outs Full CBI Skidplates RSG Rocksliders GOAT Offroad Magnetic Armor Lighting: Top Bar: Baja Designs XL Linkable Bumper Bar: Baja Designs S8 Fogs: Diode Dynamics SS3 Pro Reverse Lights: Baja Designs S2 Pro Aesthetics: Aiden James Customs Fang Lights Cali Raised LED Raptor Lights Drivetrain and Wheels/Tires: Re-geared to 4.88 ARB Breather Kit Race Relations Wheels RR-7, -12 Offset with billet aluminum protection rings Toyo Open Country M/T Tires 285/75/17, Load Range E Powerstop Z36 Brake Rotors and Pads Offroad and Camping: Warn EVO 10S Winch ARB Safari Snorkel Sherpa Roof Rack 23Zero X2 Roof Top Tent 23Zero Peregrine 180 Awning 95L ROAM Storage Box with Quick Disconnect Mounts Big Country Savute Rear Drawer System Cali Raised Molle Rack System Miscellaneous: Body Mount Chop Factor 55 Ultrahook Mojab Offroad Front Shackles Expedition One Windshield Washer Fluid Reservoir Relocation Kit 2x Water Rotopax 2x Fuel Rotopax 4x Maxtrax Recovery Boards
    I called C4 to ask that very question, and they said they don't ever remove it for installation purposes, and they don't know why it would be.
    Additionally, I've got my winter tires on, which are only 33s, so I don't think there would have been tire clearance issues. That's one of the questions I'm going to ask the installer this week, and hope they still have that shield laying around so I can re-imstall it.
     
    McSpazatron and Toy4X4 like this.
  5. Jan 26, 2025 at 3:47 AM
    #5
    Toy4X4

    Toy4X4 New Member

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    Same problem with my old Chevy Trailblazer, it's annoying. Someone told me it may come from filling the tank up to the last allowable drop of fuel, also dirt/dust buildup. I guess they(the vent/vent lines) can cleaned according to someone that had the same thing happen. I haven't attempted the cleaning thing. Any rate, you should get the cover put back when you prob. solved. Good luck. Tell us how it turns out.
     
    Lunarover[OP] likes this.

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